Gen-1 chassis
Gen-1 Chassis comes standard with a complete steering system (box and linkage), custom axles, Wilwood disc brakes, a rear Truetrac limited-slip differential with an open front, matched differential gearing, FOX Factory coilovers, transmission crossmember, front and rear sway bars, fuel and brake lines, 25-gallon fuel tank, and skid plate. Starting at $52,000.
BADASS Gen-1 BRONCO CHASSIS
Classic Looks. Modern Performance. Zero Compromise.
Hundreds of Broncos built with more in the works.
Our clients wanted more… so WE BUILT THE MOST ADVANCED GEN-1 CHASSIS ON THE MARKET.
engineered for power, refined for comfort and total control.
Available to order right now and ships to you in less than 30 days.
Built from Scratch. Built to Perform.
Not a reworked frame.
A completely new vision by BADASS BRONCOS x BLACKLAKE Research & Development engineers.
Modern geometry. High-strength steel.
Tested to take a beating — and keep going.
Frequently Asked Questions
1966-1977 gen 1 Ford Broncos
This is a custom, aftermarket chassis that includes a new, re-engineered frame, suspension, and all related components.
It is specifically engineered to utilize a modern Ford Coyote V8 engine and 10R80 10-speed automatic transmission … but it is adaptable for a wide range of powertrain options.
Badass Broncos partners with BLACKLAKE Research & Development, a company powered by OEM-experienced engineers, designers, and fabricators.
Badass Broncos worked with OEM engineers to develop a product that would improve the end user’s experience for a better ride and drive, handling, vehicle dynamics, and overall strength. We have designed our chassis with modern materials and a modern manufacturing process to ensure speed to market with a superior product.
Badass Broncos worked with original Ford 1966-1977 frame blueprints, studied modified frames, and then turned our engineering team loose to build the best gen 1 Bronco chassis ever imagined.
Badass Broncos offer several additional supporting parts to ensure that you have the best Bronco on the road. We offer complete drivetrains, Coil-Over suspension featuring, FOX 2.5 Performance Series Shocks, Badass Broncos headers for Gen 3 and 4 Coyote with 10-speed (10R80), and Badass Broncos fuel tanks and fuel systems.
The Badass Broncos gen 1 Bronco chassis is available now.
Badass Broncos is shipping chassis now. We promise our customers that they will never wait more than 30 days to get their Badass Broncos chassis.
Prices start at $52,000 MSRP for the frame, suspension, and completed chassis.
Yes. Badass Broncos has specialized in gen 1 Bronco restoration, modification, and custom builds since 2017. We have built dozens of show-winning Broncos. We would love to help you spec out a Bronco or restore your treasured family-owned Bronco.
Key Features:
- Specifically designed by Badass Broncos for Gen 1 (1966-1977) Broncos
- Completely custom suspension for the most advanced suspension geometry on the market
- OEM engineering to included advanced vehicle dynamics and ride level. Balanced front and rear kinematics.
- Optimized suspension geometry for more refined ride and handling. Redesigned front suspension to eliminate bind in roll.
- 2x4x0.188-inch mild steel frame rails
- Pulse-MIG welded for strength, consistency, and OEM appearance
- Fully fixtured assembly process providing highly consistent and accurate body mount locations
- Maximized front axle jounce travel for larger range of chassis height while maintaining full suspension travel. Ten (10) inches travel front and rear.
- Bespoke dampers and spring custom-tuned for the Badass Broncos chassis. Piggyback reservoir coilovers with dual adjust option and 3-inch springs for performance and packaging. No messy hoses and reservoir mounts.
- OEM engine mounts for durability and tuning (Coyote, 7.3 Godzilla, and SBF)
- Large-radius, mandrel-bent frame rails for maximum strength (not welded together, weak steel sheet pieces)
- Four inches wider than production frame provides for higher torsional resistance
- Enabled for long-tube header installation and clearance
- Adjustable height bumper mounts for body lift applications. One (1) inch and two inches.
- Stock Ford Bronco body mounting points retained. Verified OEM body mount locations
- Specifically designed for modern, Ford Performance Gen 3/4 Coyote crate engine and 10-speed transmission
- Will work with other/all drivetrains
- Durable 3-stage powder coated.
- Comes complete with coil-over suspension, custom axles, fuel lines, brake lines, and driveshafts
- Dedicated Bronco chassis factory guarantees the shortest lead times in the industry.
- Made in the USA
Built Like a Tank. Engineered for Precision.
Mandrel-bent steel. Pulse-MIG welds.
4″ wider for unmatched strength. Precision-built for high-horsepower abuse and refined enough for daily duty.
Zero shortcuts. Just pure capability.
Modern Suspension. Vintage Soul.
Built for 37s. Tuned for the trail and the street.
Custom Fox Factory coil-overs. Bespoke dampers.
Smooth in town. Savage in the dirt.
All performance. No compromise.
Yours Starts at $52,000, Lead times are short. Performance is forever.
The exclusive Badass Broncos Gen-1 chassis is available now with retail pricing starting at $52,000 complete. If you are interested in the most modern Gen-1 Bronco Chassis available please call Badass Broncos at 830-358-1002 or complete the registration form below. We look forward to working with you.
